Pioneering Railway Manufacturing Excellence
The Railway Business is committed to manufacturing excellence as a foundational aspect of its operations. The integration of advanced technology with innovative engineering enables the delivery of high-quality railway products that adhere to the strict standards of both domestic and international markets. This focus on manufacturing excellence demonstrates a dedication to quality, efficiency and continuous improvement.
Lean Manufacturing and Advanced Processes
Driving the future of railway manufacturing with state-of-the-art processes and rigorous
quality standards.
The expansive 850K Sq Ft. manufacturing plant incorporates lean manufacturing principles,
facilitating the production of diverse, technology-driven products. The facility includes a
conveyorized paint shop, automated shock absorber assembly lines and CNC machining centres,
equipping it with advanced technology to ensure precision and efficiency in all products
manufactured.
Cutting-Edge Production Excellence
- • Innovative Moulding Technology
DESMA injection moulding and compression moulding machines for superior material handling and product consistency. - • Expert Material Processing
Advanced rubber and friction material mixers/kneaders, ensuring high performance and quality. - • Comprehensive Grinding & Welding
Precision grinding machines and advanced welding techniques for flawless component assembly. - • Heat Treatment & Testing
Heat treatment and heat exchanger ovens for enhancing material properties and ensuring product reliability. - • Controlled Environment
Dust-free, air-conditioned assembly shops for manufacturing critical components to exacting standards. - • Optimized Process Design
Process design based on FMEA outcomes and Statistical Process Control (SPC) for peak efficiency and quality. - • Reliable Power Backup
Captive power generation of approximately 1375 KVA to ensure uninterrupted manufacturing operations.
- • Advanced Paint Shop
State-of-the-art conveyorized paint facility ensuring high-quality finishes and durability. - • Semi-automated Assembly Lines
Automated shock absorber assembly and brake disc production lines for precision and efficiency. - • Precision CNC Machining
Cutting-edge CNC machines (HMCs, UMCs, TCs) for accurate and high-quality component manufacturing. - • High-Capacity Hydraulic Presses
Hydraulic power presses ranging from 10 to 1000 tons for robust and reliable forming processes.
Exemplary Manufacturing Culture
We foster a culture of exemplary manufacturing, underpinned by principles of lean and frugal engineering. Our process design, based on FMEA outcomes, achieves optimal process capabilities. With a captive power generation capacity of approximately 1375 KVA, we ensure uninterrupted manufacturing operations.
Global Benchmarks
- Our Commitment to World-Class Standards
- ISO 9001:2015 Certification
Ensures adherence to international quality management standards. - ISO 14001:2015 Certification
Demonstrates commitment to environmental management and sustainability. - IRIS: REV03 (ISO TS/22163) Certification
Affirms compliance with industry-specific quality standards for railway systems.
Focus on Quality and Innovation
We have developed a robust quality management system backed by extensive testing facilities. Our fully equipped laboratories conduct detailed examinations of friction materials, rubber chemicals, and the metallurgy of ferrous and non-ferrous materials. The use of a full-scale dynamometer for testing friction material products in simulated working conditions further reinforces our commitment to quality.